The installation video Chapters correspond to the Steps in the printed installation manuals.
Installing an EZGO TXT DoorWorks Enclosure
Step 1: Getting Started
See Below for Step 2 and the Downloadable Videos Covered in Step 1:
REMOVE THE WINDSHIELD.
REPLACE THE TWO FRONT FACTORY ROOF BOLTS WITH THE STAINLESS STEEL 1/4-20 x 2-1/2 BOLTS INCLUDED IN THE KIT.
Attach Z Bracket to the Header Bar. Using a 1/4-20 x 1 1/4 bolt,
(2) 1/4-20 stainless steel washers and 1/4-20 Nylock nut, loosely
attach a Z bracket to the rear of each header bar
with the slotted end on the bottom side and open to the rear of
Step 2: Installing Headers
See Below for Step 3 and the Downloadable Videos Covered in Step 2:
Install the headers. The header bar is attached INSIDE the front
roof strut and
OUTSIDE the rear roof strut. The front welded slotted tab slides
onto the roof bolt between the washers (added in Step 1). Next,
raise the rear of the header bar around the outside of the rear
roof strut and place the hole of the Z bracket onto
the rear roof bolt, add a 1/4-20 stainless steel washer, 1/4-20
Nylock nut and tighten.
On the header bar there are two drilled
holes. Insert a 10-32 x 1 ½ bolt with washer through
front hole, place 10-32 washer and 10- 32 Nylock nut, and secure
locknut loosely with a few turns.
PLACE THE ½x 2 SPACER BETWEEN ROCKER PANEL
AND METAL FRAME BEHIND THE E-Z-GO LOGO.
ATTACH J BRACKET TO THE DOOR POST FIRST. Attach the
j bracket to the bottom of the door post using a 1/4-20
x 2 1/4 bolt and 2 stainless steel washers and the Nylock
nut shown below - finger tight. Holding the j bracket
and post with one hand, guide the j bracket into position
and hook onto the metal channel on cart frame (shown below).
Raise the top of the post up and slide the slotted tabs into the
header bolts previously attached in Step 4.
Step 3: Installing Covers and Panels
See Below for Step 4 and the Downloadable Videos Covered in Step 3:
Install forward cover panels.
Install door panels.
Assemble the door latches.
11 & 12
Install the back (& side) cover panel. How to attach the edge
of the flaps to the inside of the cart roof. The flaps are shown
as Detail E in Step 11 of the printed manual.
Step 4: Installing Rear Window and WindSeal Kit.
Downloadable Videos Covered in Step 4:
Install the Rear window.
Reinstall the windshield. Reinstall accessories.
This section shows the WindSeal kit on a Club Car, but the installation
exactly the same on an EZGo cart.